Fuses and relay Volkswagen Touareg 2002-2010




For Volkswagen Touareg 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 model year.

Fuse box location.

engine code

Engines are identified by a 3 or 4 letter code stamped on the engine. Engine codes are also located on the vehicle data plate.

Year

Displacement

Engine Code

2004-06

3.2L (V6)

BAA

2004-07

4.2L (V8)

AXQ

2004

5.0L (V10)

BKW

2005-06

3.2L (V6)

BMX

2006-09

3.6L (V6)

BHK

2007-09

4.2L (V8)

BAR

2007-08

5.0L (V10)

BWF

2009

3.0L (V6)

CATA

 
 

fuse color identification.

Fuse Color

Amp Rating

Black

1A

Violet

2A

Lilac

3A

Beige

5A

Brown

7.5A

Red

10A

Blue

15A

Yellow

20A

White

25A

Green

30A

Orange

40A

Red

50A

Blue

60A

Transparent

80A

 

 


Engine compartment – relays and fuses.

electronic box in left plenum chamber – fuses/relays (v10 tdi diesel engine)

fuse box diagram.

identifying fuses (e-box in plenum chamber – left side – v10 tdi)

Fuse

No.

Wiring

ID

Rating

Amperage

Function/Component

1

S1

60A

-Coolant Fan 1

2

S2

30A

-Coolant Fan 2

3

S3

60A

-Glow plugs 1

4

S4

60A

-Glow plugs 2

5

S5

Open

6

S6

60A

-Fuel Pump (FP), ignition system (only vehicles with second battery)

7

SD7

10A

-Fuel cooling, auxiliary coolant pump

8

S8

30A

-Engine Control Module (ECM) 2

9

S9

30A

-Engine Control Module (ECM) 1

10

S10

10A

-A/C pressure sensor, EGR valve, Fuel Pump (FP)/ignition coil, coolant fan control modules

11

S11

15A

-Thermostat for regulated engine cooling, A/C compressor regulation, engine oil temperature/level sender, turbocharger valves 1 and 2, intake manifold tuning valves 1 and 2

12

S12

5A

-Glow plug relays 1 and 2, Auxiliary Fuel Pump (FP), fuel cooling, brake switch

13

S13

15A

-Fuel pump (FP)1

14

S14

Open

15

S15

10A

-Power Supply Relay Terminal 30

16

S16

10A

-Parallel Battery Switch Relay

17

S17

20A

-Oxygen Sensor (O2S) – Diesel 1 and 2

18

S18

Open

 

identifying relays (e-box in plenum chamber – left side – v10 tdi)

Location No.

Component/Circuit Protected

A1

J703- Glow/Time Control Module 2 (410)

A2

J689- A2 Power Supply Relay (Terminal 30, B+) Relay 2 (219)

A3

J179- A3 Automatic Glow Time Control Module (410)

A4

Not Used

A5

J496- Auxiliary Engine Coolant (EC) Pump Relay (404)

A6

J445- Relay for pump, fuel cooling (404)

B1

J317- Power Supply (Terminal 30, B+) Relay (219)

B2

J17- Fuel Pump (FP) Relay (53)

B3

Not Used

B4

J701- Power Supply Relay 1 (100)

B5

Not Used

B6

Not Used

C19

Not Used

C20

J682- Power Supply Relay (terminal 50) (433)

 

 

identifying fuses (e-box in plenum chamber – left side – engine code baa)

Fuse

No.

Wiring

ID

Rating

Amperage

Function/Component

1

S1

60A

-Coolant Fan 1

2

S2

30A

-Coolant Fan 2

3

S3

40A

-Secondary Air Injection (AIR) Pomp Motor

4

S4

Open

5

S5

Open

6

S6

Open

7

SD7

20A

-Ignition Coils with Power Output Stage Cyl. 1-3 Injectors – Cyl. 1-3

8

S8

20A

-Ignition Coils with Power Output Stage Cyl. 4-6 Injectors – Cyl. 4-6

9

S9

30A

-Motoronic Engine Control Module (ECM) Valve 1 for camshaft adjustment, Camshaft Adjustment Valve 1 (exhaust), Intake Manifold Change-Over Valve

10

S10

10A

-Leak Detection Pump (LDP), High Pressure Sensor (A/C), Evaporative Emission (EVAP) Canister Purge Solenoid Valve, Evaporative Emission (EVAP) Canister Purge Regulator Valve, Coolant FC (Fan Control) Control Module, Coolant FC (Fan Control) Control Module 2, Brake Booster Relay

11

S11

15A

-A/C Compressor, Climatronic Control Module

12

S12

5A

-Secondary Air Injection (AIR) Pump Relay, Coolant Circulation Pump Relay

13

S13

15A

-Fuel pump (FP)

14

S14

15A

-Transfer Fuel pump (FP)

15

S15

10A

-Motronic Engine Control Module (ECM) Power Supply Relay, Motronic Engine Control Module (ECM) Power Supply Relay 2, Fuel Pump (FP) Relay, Fuel Pump (FP) 2 Relay

16

S16

30A

-Coolant Circulation Pump Relay, Brake Booster Relay

17

S17

15A

-Heated Oxygen Sensor (HO2S) (G39 & C108 – heating elements)

18

S18

7.5A

-Heated Oxygen Sensor (HO2S) (G130 & G131 – heating elements)

 

Identifying relays (e-box in plenum chamber – left side – engine code baa)

Location No.

Component/Circuit Protected

A1

J670- Motronic Engine Control Module (ECM) Power Supply Relay 2 (53)

A2

Not Used

A3

J271- Motronic Engine Control Module (ECM) Power Supply Relay (167)

A4

J299- Secondary Air Injection (AIR) Pump Relay (100)

A5

J496- Auxiliary Engine Coolant (EC) Pump Relay (404)

A6

J17- Fuel Pump (FP) Relay (404)

B1

Not Used

B2

Not Used

B3

Not Used

B4

Not Used

B5

Not Used

B6

J569- Brake Booster Relay (404)

C19

J49- Fuel Pump (FP) 2 Relay (404)

C20

J682- Power Supply Relay (terminal 50) (433)

 

 

identifying fuses (e-box in plenum chamber – left side – engine code bhx axq )

Fuse

No.

Wiring

ID

Rating

Amperage

Function/Component

1

S1

60A

-Coolant Fan 1

2

S2

30A

-Coolant Fan 2

3

S3

40A

-Secondary Air Injection (AIR) Pomp Motor

4

S4

40A

-Secondary Air Injection (AIR) Pomp Motor 2

5

S5

Open

6

S6

Open

7

SD7

20A

-Ignition Coils with Power Output Stage Cyl. 1-8

8

S8

20A

-Injectors – Cyl. 1-8

9

S9

30A

-Motoronic Engine Control Module (ECM) Intake Manifold Tuning (IMT) Valve 1, Valve 1 for camshaft adjustment, Valve 2 for camshaft adjustment, Intake Manifold Change-Over Valve

10

S10

10A

-Leak Detection Pump (LDP), High Pressure Sensor (A/C), Evaporative Emission (EVAP) Canister Purge Solenoid Valve, Evaporative Emission (EVAP) Canister Purge Regulator Valve, Coolant FC (Fan Control) Control Module, Coolant FC (Fan Control) Control Module 2, Brake Booster Relay, Oil Level Thermal Sensor, A/C Compressor Regulator, Climatronic Control Module

11

S11

15A

-Secondary Air Injection (AIR) Solenoid Valve

12

S12

5A

-Secondary Air Injection (AIR) Pump Relay

13

S13

15A

-Fuel Pump (FP)

14

S14

15A

-Transfer Fuel Pump (FP)

15

S15

10A

-Motronic Engine Control Module (ECM), Motronic Engine Control Module (ECM) Power Supply Relay, Fuel Pump (FP) Relay, Fuel Pump (FP) 2 Relay

16

S16

30A

-Brake Booster Relay, Brake System Vacuum Pump, Coolant Pump, Recirculation Pump (with auxiliary heater only)

17

S17

15A

-Heated Oxygen Sensor (HO2S) (G39 & C108 – heating elements)

18

S18

7.5A

-Heated Oxygen Sensor (HO2S) (G130 & G131 – heating elements)

 

identifying relays (e-box in plenum chamber – left side – engine code bhx axq )

Location No.

Component/Circuit Protected

A1

Not Used

A2

Not Used

A3

J271- Motronic Engine Control Module (ECM) Power Supply Relay (614)

A4

J299- Secondary Air Injection (AIR) Pump Relay (100)

A5

J496- Auxiliary Engine Coolant (EC) Pump Relay (404)

A6

J49- Fuel Pump (FP) 2 Relay (404)

B1

Not Used

B2

Not Used

B3

J545- Secondary Air Injection (AIR) Pump Relay 2 (100)

B4

Not Used

B5

Not Used

B6

J569- Brake Booster Relay (404)

C19

J17- Fuel Pump (FP) Relay (404)

C20

J682- Power Supply Relay (terminal 50) (433)

 


Luggage compartment – relay.

parallel battery connection relay

The parallel battery connection relay (J581) is located near the second battery in the luggage compartment (where applicable).



Passenger compartment Volkswagen Touareg – relays and fuses.

main fuse/relay box "sd" under driver seat.

The relay/fuse panel "SD" is located below the driver's seat, refer to illustration below.

fuse box layout.




 

identifying fuses (main fuse panel (sd) below driver seat – left side).

Location

Wiring ID

Rating (A)

Function/Component

1

SD1

150A

-Fuse for left side instrument panel fuse box

2

SD2

150A

-Fuse for right side instrument panel fuse box

3

SD3

60A

-Fuse for right side instrument panel fuse box

4

SD4

60A

-Fuse for Electronic Box

5

SD5

60A

-Power Supply Relay (terminal 15)

6

Not Used

7

SD7

250A

-Second Battery Charge Relay

8

SD8

150A

-Fuse for Electronic Box

9

SD9

5A

-Vehicle Electrical Equipment Control Module

10

SD10

10A

-Vehicle Electrical Equipment Control Module

11

SD11

5A

-Starter Circuit Diagnostic

12

Not Used

13

SD13

40A

– Level Control System Compressor Relay

14

Not Used

 

identifying relays (main fuse panel (sd) below driver seat – left side).

Component No.

Circuit Protected

1

E74- Main Battery Switch (with reset)

2

J329- Voltage Supply Terminal 15 (B+) Relay (433, 100) where applicable

3

J713- Second Battery Charge Relay

 

 

identifying fuses (main fuse panel (sd) below driver seat – left side – from may 2006).

Location

Wiring ID

Rating (A)

Function/Component

Terminal

1

SD1

150A

– Fuse panel B (SB1 – SB6, SB7 – SB12, SB14 – SB19, SB22 – SB25, SB33 – SB36, SB38,

SB41, SB42 – SB45, SB56, SB57)

30

2

SD2

150A

– Fuse panel C (SC1-SC4, SC5-SC8, SC14- SC19, SC20-SC25, SC27-SC30, SC53, SC54, SC56, SC57)

30

3

SD3

60A

– Fuse panel C (SC9 – SC12)

30

4

SD4

60A (1)

– Fuse panel B (SB38 – SB41) (1)

30

5

SD5

60A

-J329 – Power Supply Relay (terminal 15)

30

6

Not Used

30

7

SD7

250A WO

-J713- Second Battery Charge Relay (1)(2)

30

8

SD8

150A (1) 60A (2)

-Fuse panel B (SB1 – SB6, SB56) – Power Supply Relay 1

30

9

SD9

5A

-J519- Vehicle Electrical System Control Module

30

10

SD10

10A (1)

-J519- Vehicle Electrical System Control Module (1)

30

11

SD11

5A

-J519- Vehicle Electrical System Control Module

30

12

Not Used

30

13

SD13

40A

-J403- Level Control System Compressor Relay

30

14

SD14

40A

-J742- Stabilizer Decoupling Control Module

30

  1. V10 TDI Only.
  2. Two battery system.

 

relays.

Component No.

Circuit Protected

1

Main Battery Switch with Reset -E74

2

Voltage Supply Terminal 15 (B+) Relay -J329 (433)

3

Second Battery Charge Relay -J713

 


Fuse box "sb" instrument panel – left side.

The fuse box (holder) panel is located behind trim panel on far left side of dashboard, see illustration below. Fuses in left side instrument panel fuse box are identified with prefix "SB" in wiring diagrams.

fuse box diagram.

Identifying Fuse Box "SB" Instrument Panel – Left Side.

Fuse

No.

Wiring

ID

Rating

Amperage

Function/Component

1

SB1

20A

Cigarette lighter – front

2

SB2

5A

Auxiliary heater – timer (where applicable)

3

SB3

20A

12V Outlet (footwell), 12V Outlet (center console front)

4

SB4

15A

Auxiliary heater (where applicable)

5

SB5

20A

12V Outlet – Center console rear, Cigarette lighter rear

6

SB6

15A

Access/start control module

7

SB7

5A

Data Link Connector (DLC), Antenna switch

8

SB8

30A

Wiper motor

9

15A

Vehicle electrical system control module – Windshield washer pump

10

SB10

25A

Left rear window lifter

11

SB11

15A

Door control modules – Central Locking System (left rear & left front)

12

SB12

15A

Vehicle electrical system control module – Interior lights

13

Not Used

14

SB14

25A

Left front window lifter

15

SB15

15A

Central control module for comfort system – Left tail lamps

16

SB16

20A

Vehicle electrical system control module – Horns

17

SB17

10A

Vehicle electrical system control module – Left parking lamps, Turn signals

18

SB18

10A

Headlamp washer pump

19

SB19

10A

Vehicle electrical system control module – Fog lamps

20

Not Used

21

SB21

15A

Vehicle electrical system control module

22

SB22

30A

Differential lock control module

23

SB23

10A

Differential lock control module

24

SB24

5A

Tire pressure monitoring control module

25

SB25

15A

Power steering column adjustment

26

SB26

10A

Airbag control module, Motronic Engine Control Module (ECM), Instrument cluster, Brake/Clutch switches, ESP, Mass Air Flow (MAF) Sensor

27

Not Used

28

SB28

5A

Brake light disable relay, Brake switch (where applicable)

29-32

Not Used

33

SB33

5A

Steering column electronic systems control module

34

SB34

5A

Alarm system (sensor), Heated seat relay (through 10/2003)

35

SB35

15A

Vehicle electrical system control module – Headlamps (high/low beam)

36

SB36

10A

Vehicle Electrical System Control Module

37

Not Used

38

SB38

10A

Brake light switch

39

SB39

5A

Manual A/C, Power supply relay, Instrument cluster, Rear window defogger relay, Heated seat relay (through 10/2003)

40

SB40

5A

Instrument cluster

41

SB41

15A

Access/start control module

42

SB42

30A

Power sunroof

43

Not Used

44

SB44

30A

Power steering column adjustment, Power seats, Power seats (with memory) control module

45

SB45

30A

Left front power seat, Rear seat heating control modules

46

Not Used

47

SB47

10A

Differential lock control module

48

SB48

5A

Auxiliary heater (where applicable)

49

SB49

5A

Servotronic control module

50

SB50

10A

Positive Crankcase Ventilation (PCV) Heating Element, Secondary Air (AIR) Solenoid

51

SB51

5A

Air quality sensor, Seat heaters, Electronic parking

52

SB52

30A

Rear wiper motor

53

SB53

5A

Mirror heating, Light switch, Steering column electronics control module

54

SB54

10A

Headlamp range control

55

SB55

15A

Auxiliary heater relay (where applicable)

56

SB56

40A

Blower – Climatronic 2-Zone

57

SB57

40A

Rear blower – Climatronic 4-Zone

 


Fuse box "sc" instrument panel – right side.

The fuse box (holder) panel is located behind trim panel on far right side of dashboard, see illustration below. Fuses in right side instrument panel fuse box are identified with prefix "SC" in wiring diagrams.

fuse box layout.

Identifying Fuse Box "SC" Instrument Panel – Right Side.

No.

ID

Amps

 

1

SC1

15A

Trailer wiring, control module for towing sensor (where applicable)

2

SC2

5A

Control module for parking aid

3

SC3

15A

Control module for towing sensor (where applicable)

4

SC4

5A

Telematics, telephone (where applicable)

5

SC5

15A

Control module for towing sensor (where applicable)

6

SC6

30A

ABS control module (w/EDL)

7

SC7

5A

Differential control module

8

SC8

20A

Vehicle electrical system control module – Lamps

9

SC9

5A

CD-Changer

10

SC10

5A

TV Tuner (where applicable)

11

SC11

10A

Radio

12

SC12

20A

Amplifier, Antenna switch

13

Not Used

14

SC14

15A

Central control module for comfort system – Right tail lamps

15

SC15

25A

Right rear window lifter

16

SC16

10A

Luggage compartment lamps

17

SC17

15A

Vehicle electrical system control module – Headlamps (high/low beam)

18

SC18

30A

Rear Window Defogger Relay

19-20

Not Used

21

SC21

10A

Alarm horn, Spare tire lock

22

SC22

30A

Right front power seat, front heated seat control modules

23

SC23

10A

Climatronic control module

24

SC24

30A

Passenger memory seat control module

25

SC25

5A

Rear A/C control head (Climatronic)

26

Not Used

27

SC27

15A

Level control system control module

28

Not Used

29

SC29

15A

Transmission Control Module (TCM)

30

SC30

20A

Closing assist relay

31

SC31

15A

Central control module for comfort system

32

SC32

10A

Door control modules – Central Locking System (right front & right rear)

33

Not Used

34

SC34

25A

Right front window lifter

35

SC35

10A

Vehicle electrical system control module Right parking lamps, turn signals

36

SC36

5A

Roof module, telephone, compass (where applicable)

37

Not Used

38

SC38

10A

ABS control module (w/EDL)

39

Not Used

40

SC40

10A

Differential control module

41

SC41

10A

Control module for towing sensor (where applicable)

42

SC42

5A

Garage door opener control module, Garage door opener indicator lamp

43

SC43

5A

Back-Up light switch

44

SC44

5A

Heated washer nozzles, Level control system control head, Heated seat adjuster front & rear through 10/2003

45-47

Not Used

48

SC48

10A

Level control system control module

49

SC49

5A

Power mirrors telematics telephone (where applicable)

50

SC50

5A

Control module for parking aid

51

SC51

20A

Transmission Control Module (TCM)

52

SC52

5A

Tiptronic switch Multi-Function Transmission Range (IR) Switch selector lever park position

53-55

Not Used

56

SC56

40A

ABS control module (w/EDL)

57

SC57

40A

Differential control module

 


Electronic box behind instrument panel left side – relays.

Component No.

Component/Circuit Protected

D1

J236- Servotronic Control Module (463)

D2

J714- Closing Assist Relay (404)

D3

J403- Relay for compressor level control system (214)

D4

Open

D5

J329- Voltage Supply Terminal 15 (B+) Relay (433)

D6

J493- Additional Water Heater Relay (404)

D7

J9- Rear Window Defogger Relay (53)

D8

J83- Heated Seat Relay (404) to 01/2003

D9

J419- Auxiliary relay for brake light (444)

E1

J309- Solar Cell Separation Relay (79)

E2

J732- Spare Tire Unlock Relay (404)

E3

J32- A/C Relay (53)

E4

J160- Recirculation Pump Relay (404)

E5

Open

E6

Open

E7

J39- Relay for headlamp cleaning system (53)

E8

J708- Residual Heat Relay (404)(engine codes BAA & BHX only)

E9

Open

*: Not all relays listed in table are applicable to USA/CDN market.