Fuses and relay Volkswagen Touareg 2002-2010

For Volkswagen Touareg 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 model year.

Fuse box location.

engine code

Engines are identified by a 3 or 4 letter code stamped on the engine. Engine codes are also located on the vehicle data plate.

Year

Displacement

Engine Code

2004-06

3.2L (V6)

BAA

2004-07

4.2L (V8)

AXQ

2004

5.0L (V10)

BKW

2005-06

3.2L (V6)

BMX

2006-09

3.6L (V6)

BHK

2007-09

4.2L (V8)

BAR

2007-08

5.0L (V10)

BWF

2009

3.0L (V6)

CATA

fuse color identification.

Fuse Color

Amp Rating

Black

1A

Violet

2A

Lilac

3A

Beige

5A

Brown

7.5A

Red

10A

Blue

15A

Yellow

20A

White

25A

Green

30A

Orange

40A

Red

50A

Blue

60A

Transparent

80A

 


Engine compartment – relays and fuses.

electronic box in left plenum chamber – fuses/relays (v10 tdi diesel engine)

fuse box diagram.

identifying fuses (e-box in plenum chamber – left side – v10 tdi)

Fuse

No.

Wiring

ID

Rating

Amperage

Function/Component

1

S1

60A

-Coolant Fan 1

2

S2

30A

-Coolant Fan 2

3

S3

60A

-Glow plugs 1

4

S4

60A

-Glow plugs 2

5

S5

Open

6

S6

60A

-Fuel Pump (FP), ignition system (only vehicles with second battery)

7

SD7

10A

-Fuel cooling, auxiliary coolant pump

8

S8

30A

-Engine Control Module (ECM) 2

9

S9

30A

-Engine Control Module (ECM) 1

10

S10

10A

-A/C pressure sensor, EGR valve, Fuel Pump (FP)/ignition coil, coolant fan control modules

11

S11

15A

-Thermostat for regulated engine cooling, A/C compressor regulation, engine oil temperature/level sender, turbocharger valves 1 and 2, intake manifold tuning valves 1 and 2

12

S12

5A

-Glow plug relays 1 and 2, Auxiliary Fuel Pump (FP), fuel cooling, brake switch

13

S13

15A

-Fuel pump (FP)1

14

S14

Open

15

S15

10A

-Power Supply Relay Terminal 30

16

S16

10A

-Parallel Battery Switch Relay

17

S17

20A

-Oxygen Sensor (O2S) – Diesel 1 and 2

18

S18

Open

identifying relays (e-box in plenum chamber – left side – v10 tdi)

Location No.

Component/Circuit Protected

A1

J703- Glow/Time Control Module 2 (410)

A2

J689- A2 Power Supply Relay (Terminal 30, B+) Relay 2 (219)

A3

J179- A3 Automatic Glow Time Control Module (410)

A4

Not Used

A5

J496- Auxiliary Engine Coolant (EC) Pump Relay (404)

A6

J445- Relay for pump, fuel cooling (404)

B1

J317- Power Supply (Terminal 30, B+) Relay (219)

B2

J17- Fuel Pump (FP) Relay (53)

B3

Not Used

B4

J701- Power Supply Relay 1 (100)

B5

Not Used

B6

Not Used

C19

Not Used

C20

J682- Power Supply Relay (terminal 50) (433)

 

identifying fuses (e-box in plenum chamber – left side – engine code baa)

Fuse

No.

Wiring

ID

Rating

Amperage

Function/Component

1

S1

60A

-Coolant Fan 1

2

S2

30A

-Coolant Fan 2

3

S3

40A

-Secondary Air Injection (AIR) Pomp Motor

4

S4

Open

5

S5

Open

6

S6

Open

7

SD7

20A

-Ignition Coils with Power Output Stage Cyl. 1-3 Injectors – Cyl. 1-3

8

S8

20A

-Ignition Coils with Power Output Stage Cyl. 4-6 Injectors – Cyl. 4-6

9

S9

30A

-Motoronic Engine Control Module (ECM) Valve 1 for camshaft adjustment, Camshaft Adjustment Valve 1 (exhaust), Intake Manifold Change-Over Valve

10

S10

10A

-Leak Detection Pump (LDP), High Pressure Sensor (A/C), Evaporative Emission (EVAP) Canister Purge Solenoid Valve, Evaporative Emission (EVAP) Canister Purge Regulator Valve, Coolant FC (Fan Control) Control Module, Coolant FC (Fan Control) Control Module 2, Brake Booster Relay

11

S11

15A

-A/C Compressor, Climatronic Control Module

12

S12

5A

-Secondary Air Injection (AIR) Pump Relay, Coolant Circulation Pump Relay

13

S13

15A

-Fuel pump (FP)

14

S14

15A

-Transfer Fuel pump (FP)

15

S15

10A

-Motronic Engine Control Module (ECM) Power Supply Relay, Motronic Engine Control Module (ECM) Power Supply Relay 2, Fuel Pump (FP) Relay, Fuel Pump (FP) 2 Relay

16

S16

30A

-Coolant Circulation Pump Relay, Brake Booster Relay

17

S17

15A

-Heated Oxygen Sensor (HO2S) (G39 & C108 – heating elements)

18

S18

7.5A

-Heated Oxygen Sensor (HO2S) (G130 & G131 – heating elements)

 

Identifying relays (e-box in plenum chamber – left side – engine code baa)

Location No.

Component/Circuit Protected

A1

J670- Motronic Engine Control Module (ECM) Power Supply Relay 2 (53)

A2

Not Used

A3

J271- Motronic Engine Control Module (ECM) Power Supply Relay (167)

A4

J299- Secondary Air Injection (AIR) Pump Relay (100)

A5

J496- Auxiliary Engine Coolant (EC) Pump Relay (404)

A6

J17- Fuel Pump (FP) Relay (404)

B1

Not Used

B2

Not Used

B3

Not Used

B4

Not Used

B5

Not Used

B6

J569- Brake Booster Relay (404)

C19

J49- Fuel Pump (FP) 2 Relay (404)

C20

J682- Power Supply Relay (terminal 50) (433)

 

identifying fuses (e-box in plenum chamber – left side – engine code bhx axq )

Fuse

No.

Wiring

ID

Rating

Amperage

Function/Component

1

S1

60A

-Coolant Fan 1

2

S2

30A

-Coolant Fan 2

3

S3

40A

-Secondary Air Injection (AIR) Pomp Motor

4

S4

40A

-Secondary Air Injection (AIR) Pomp Motor 2

5

S5

Open

6

S6

Open

7

SD7

20A

-Ignition Coils with Power Output Stage Cyl. 1-8

8

S8

20A

-Injectors – Cyl. 1-8

9

S9

30A

-Motoronic Engine Control Module (ECM) Intake Manifold Tuning (IMT) Valve 1, Valve 1 for camshaft adjustment, Valve 2 for camshaft adjustment, Intake Manifold Change-Over Valve

10

S10

10A

-Leak Detection Pump (LDP), High Pressure Sensor (A/C), Evaporative Emission (EVAP) Canister Purge Solenoid Valve, Evaporative Emission (EVAP) Canister Purge Regulator Valve, Coolant FC (Fan Control) Control Module, Coolant FC (Fan Control) Control Module 2, Brake Booster Relay, Oil Level Thermal Sensor, A/C Compressor Regulator, Climatronic Control Module

11

S11

15A

-Secondary Air Injection (AIR) Solenoid Valve

12

S12

5A

-Secondary Air Injection (AIR) Pump Relay

13

S13

15A

-Fuel Pump (FP)

14

S14

15A

-Transfer Fuel Pump (FP)

15

S15

10A

-Motronic Engine Control Module (ECM), Motronic Engine Control Module (ECM) Power Supply Relay, Fuel Pump (FP) Relay, Fuel Pump (FP) 2 Relay

16

S16

30A

-Brake Booster Relay, Brake System Vacuum Pump, Coolant Pump, Recirculation Pump (with auxiliary heater only)

17

S17

15A

-Heated Oxygen Sensor (HO2S) (G39 & C108 – heating elements)

18

S18

7.5A

-Heated Oxygen Sensor (HO2S) (G130 & G131 – heating elements)

identifying relays (e-box in plenum chamber – left side – engine code bhx axq )

Location No.

Component/Circuit Protected

A1

Not Used

A2

Not Used

A3

J271- Motronic Engine Control Module (ECM) Power Supply Relay (614)

A4

J299- Secondary Air Injection (AIR) Pump Relay (100)

A5

J496- Auxiliary Engine Coolant (EC) Pump Relay (404)

A6

J49- Fuel Pump (FP) 2 Relay (404)

B1

Not Used

B2

Not Used

B3

J545- Secondary Air Injection (AIR) Pump Relay 2 (100)

B4

Not Used

B5

Not Used

B6

J569- Brake Booster Relay (404)

C19

J17- Fuel Pump (FP) Relay (404)

C20

J682- Power Supply Relay (terminal 50) (433)

 


Luggage compartment – relay.

parallel battery connection relay

The parallel battery connection relay (J581) is located near the second battery in the luggage compartment (where applicable).


Passenger compartment Volkswagen Touareg – relays and fuses.

main fuse/relay box “sd” under driver seat.

The relay/fuse panel “SD” is located below the driver’s seat, refer to illustration below.

fuse box layout.

identifying fuses (main fuse panel (sd) below driver seat – left side).

Location

Wiring ID

Rating (A)

Function/Component

1

SD1

150A

-Fuse for left side instrument panel fuse box

2

SD2

150A

-Fuse for right side instrument panel fuse box

3

SD3

60A

-Fuse for right side instrument panel fuse box

4

SD4

60A

-Fuse for Electronic Box

5

SD5

60A

-Power Supply Relay (terminal 15)

6

Not Used

7

SD7

250A

-Second Battery Charge Relay

8

SD8

150A

-Fuse for Electronic Box

9

SD9

5A

-Vehicle Electrical Equipment Control Module

10

SD10

10A

-Vehicle Electrical Equipment Control Module

11

SD11

5A

-Starter Circuit Diagnostic

12

Not Used

13

SD13

40A

– Level Control System Compressor Relay

14

Not Used

 

identifying relays (main fuse panel (sd) below driver seat – left side).

Component No.

Circuit Protected

1

E74- Main Battery Switch (with reset)

2

J329- Voltage Supply Terminal 15 (B+) Relay (433, 100) where applicable

3

J713- Second Battery Charge Relay

identifying fuses (main fuse panel (sd) below driver seat – left side – from may 2006).

Location

Wiring ID

Rating (A)

Function/Component

Terminal

1

SD1

150A

– Fuse panel B (SB1 – SB6, SB7 – SB12, SB14 – SB19, SB22 – SB25, SB33 – SB36, SB38,

SB41, SB42 – SB45, SB56, SB57)

30

2

SD2

150A

– Fuse panel C (SC1-SC4, SC5-SC8, SC14- SC19, SC20-SC25, SC27-SC30, SC53, SC54, SC56, SC57)

30

3

SD3

60A

– Fuse panel C (SC9 – SC12)

30

4

SD4

60A (1)– Fuse panel B (SB38 – SB41) (1)

30

5

SD5

60A-J329 – Power Supply Relay (terminal 15)

30

6

Not Used

30

7

SD7

250A WO-J713- Second Battery Charge Relay (1)(2)

30

8

SD8

150A (1) 60A (2)-Fuse panel B (SB1 – SB6, SB56) – Power Supply Relay 1

30

9

SD9

5A-J519- Vehicle Electrical System Control Module

30

10

SD10

10A (1)-J519- Vehicle Electrical System Control Module (1)

30

11

SD11

5A-J519- Vehicle Electrical System Control Module

30

12

Not Used

30

13

SD13

40A-J403- Level Control System Compressor Relay

30

14

SD14

40A-J742- Stabilizer Decoupling Control Module

30

  1. V10 TDI Only.
  2. Two battery system.

relays.

Component No.

Circuit Protected

1

Main Battery Switch with Reset -E74

2

Voltage Supply Terminal 15 (B+) Relay -J329 (433)

3

Second Battery Charge Relay -J713

 


Fuse box “sb” instrument panel – left side.

The fuse box (holder) panel is located behind trim panel on far left side of dashboard, see illustration below. Fuses in left side instrument panel fuse box are identified with prefix “SB” in wiring diagrams.

fuse box diagram.

Identifying Fuse Box “SB” Instrument Panel – Left Side.

Fuse

No.

Wiring

ID

Rating

Amperage

Function/Component

1SB120A

Cigarette lighter – front

2SB25AAuxiliary heater – timer (where applicable)
3SB320A12V Outlet (footwell), 12V Outlet (center console front)
4SB415AAuxiliary heater (where applicable)
5SB520A12V Outlet – Center console rear, Cigarette lighter rear
6SB615AAccess/start control module
7SB75AData Link Connector (DLC), Antenna switch
8SB830AWiper motor
915AVehicle electrical system control module – Windshield washer pump
10SB1025ALeft rear window lifter
11SB1115ADoor control modules – Central Locking System (left rear & left front)
12SB1215AVehicle electrical system control module – Interior lights
13Not Used
14SB1425ALeft front window lifter
15SB1515ACentral control module for comfort system – Left tail lamps
16SB1620AVehicle electrical system control module – Horns
17SB1710AVehicle electrical system control module – Left parking lamps, Turn signals
18SB1810AHeadlamp washer pump
19SB1910AVehicle electrical system control module – Fog lamps
20Not Used
21SB2115AVehicle electrical system control module
22SB2230ADifferential lock control module
23SB2310ADifferential lock control module
24SB245ATire pressure monitoring control module
25SB2515APower steering column adjustment
26SB2610AAirbag control module, Motronic Engine Control Module (ECM), Instrument cluster, Brake/Clutch switches, ESP, Mass Air Flow (MAF) Sensor
27Not Used
28SB285ABrake light disable relay, Brake switch (where applicable)
29-32Not Used
33SB335ASteering column electronic systems control module
34SB345AAlarm system (sensor), Heated seat relay (through 10/2003)
35SB3515AVehicle electrical system control module – Headlamps (high/low beam)
36SB3610AVehicle Electrical System Control Module
37Not Used
38SB3810ABrake light switch
39SB395AManual A/C, Power supply relay, Instrument cluster, Rear window defogger relay, Heated seat relay (through 10/2003)
40SB405AInstrument cluster
41SB4115AAccess/start control module
42SB4230APower sunroof
43Not Used
44SB4430APower steering column adjustment, Power seats, Power seats (with memory) control module
45SB4530ALeft front power seat, Rear seat heating control modules
46Not Used
47SB4710ADifferential lock control module
48SB485AAuxiliary heater (where applicable)
49SB495AServotronic control module
50SB5010APositive Crankcase Ventilation (PCV) Heating Element, Secondary Air (AIR) Solenoid
51SB515AAir quality sensor, Seat heaters, Electronic parking
52SB5230ARear wiper motor
53SB535AMirror heating, Light switch, Steering column electronics control module
54SB5410AHeadlamp range control
55SB5515AAuxiliary heater relay (where applicable)
56SB5640ABlower – Climatronic 2-Zone
57SB5740ARear blower – Climatronic 4-Zone


Fuse box “sc” instrument panel – right side.

The fuse box (holder) panel is located behind trim panel on far right side of dashboard, see illustration below. Fuses in right side instrument panel fuse box are identified with prefix “SC” in wiring diagrams.

fuse box layout.

Identifying Fuse Box “SC” Instrument Panel – Right Side.

No.IDAmps 
1SC115A

Trailer wiring, control module for towing sensor (where applicable)

2SC25A

Control module for parking aid

3SC315A

Control module for towing sensor (where applicable)

4SC45A

Telematics, telephone (where applicable)

5SC515A

Control module for towing sensor (where applicable)

6SC630A

ABS control module (w/EDL)

7SC75A

Differential control module

8SC820A

Vehicle electrical system control module – Lamps

9SC95A

CD-Changer

10SC105A

TV Tuner (where applicable)

11SC1110A

Radio

12SC1220A

Amplifier, Antenna switch

13

Not Used

14SC1415A

Central control module for comfort system – Right tail lamps

15SC1525A

Right rear window lifter

16SC1610A

Luggage compartment lamps

17SC1715A

Vehicle electrical system control module – Headlamps (high/low beam)

18SC1830A

Rear Window Defogger Relay

19-20

Not Used

21SC2110A

Alarm horn, Spare tire lock

22SC2230A

Right front power seat, front heated seat control modules

23SC2310A

Climatronic control module

24SC2430A

Passenger memory seat control module

25SC255A

Rear A/C control head (Climatronic)

26

Not Used

27SC2715A

Level control system control module

28

Not Used

29SC2915A

Transmission Control Module (TCM)

30SC3020A

Closing assist relay

31SC3115A

Central control module for comfort system

32SC3210A

Door control modules – Central Locking System (right front & right rear)

33

Not Used

34SC3425A

Right front window lifter

35SC3510A

Vehicle electrical system control module Right parking lamps, turn signals

36SC365A

Roof module, telephone, compass (where applicable)

37

Not Used

38SC3810A

ABS control module (w/EDL)

39

Not Used

40SC4010A

Differential control module

41SC4110AControl module for towing sensor (where applicable)
42SC425AGarage door opener control module, Garage door opener indicator lamp
43SC435ABack-Up light switch
44SC445AHeated washer nozzles, Level control system control head, Heated seat adjuster front & rear through 10/2003
45-47Not Used
48SC4810ALevel control system control module
49SC495APower mirrors telematics telephone (where applicable)
50SC505AControl module for parking aid
51SC5120ATransmission Control Module (TCM)
52SC525ATiptronic switch Multi-Function Transmission Range (IR) Switch selector lever park position
53-55Not Used
56SC5640AABS control module (w/EDL)
57SC5740ADifferential control module


Electronic box behind instrument panel left side – relays.

Component No.

Component/Circuit Protected

D1

J236- Servotronic Control Module (463)

D2

J714- Closing Assist Relay (404)

D3

J403- Relay for compressor level control system (214)

D4

Open

D5

J329- Voltage Supply Terminal 15 (B+) Relay (433)

D6

J493- Additional Water Heater Relay (404)

D7

J9- Rear Window Defogger Relay (53)

D8

J83- Heated Seat Relay (404) to 01/2003

D9

J419- Auxiliary relay for brake light (444)

E1

J309- Solar Cell Separation Relay (79)

E2

J732- Spare Tire Unlock Relay (404)

E3

J32- A/C Relay (53)

E4

J160- Recirculation Pump Relay (404)

E5

Open

E6

Open

E7

J39- Relay for headlamp cleaning system (53)

E8

J708- Residual Heat Relay (404)(engine codes BAA & BHX only)

E9

Open

*: Not all relays listed in table are applicable to USA/CDN market.